FROM TRADITIONAL STAMPING WORKSHOP
TO SMART FACTORY
The Transformation Journey with PRESTEC SMART FORMING™
A comprehensive automation solution for the metal stamping industry – reducing downtime by 95%, eliminating defects, protecting dies, and upgrading the entire operational mindset of the factory.
Let's pause and look at your stamping factory floor – the sound of machinery, the smell of oil, unfinished products, and the daily concerns:
“Why are there still so many defective products?”
“Will there be any die incidents today?”
PRESTEC presents a completely new picture – where every operation is transparent, precise, safe, and profitable. This is PRESTEC SMART FORMING™ – a comprehensive ecosystem of solutions for the metal stamping factory in the Industry 4.0 era.
🚀 SCENE 1: "DIE CHANGE" IN 10 MINUTES
Before:
The entire production line had to stop for 1-2 hours just to change a die. It required 2-3 workers, involving sweat, grease, risks, and huge hidden costs.
After implementing PRESTEC SMART FORMING™:
- The hydraulic die clamping system automatically releases and locks the die.
- Integrated die lifters allow for gentle and precise movement.
- An automatic shuttle cart replaces the old die and brings in the new one.
⚙️ SCENE 2: NO MORE ROOM FOR DEFECTS
PRESTEC DieShield™ – The smart die protection system:
- Continuously monitors the die and machine status from the very beginning.
- Automatically stops the machine safely when an abnormality is detected.
- No trial runs needed – the machine immediately reaches standard production speed.
– Defect Rate: ≈ 0%
– Dies are protected 24/7, saving hundreds of thousands of dollars per year.
🤖 SCENE 3: PRODUCTION FLOW – ALL PRESSES SING IN HARMONY
Robot Transfer moves products between presses like a symphony – tireless, flawless. Meanwhile, PRESIOT™ displays all data in real-time (SPM, OEE, output, energy consumption), helping management make fast and accurate decisions.
– Productivity increased by 30–50%
– 40% reduction in labor for machine operation
– 100% consistent quality.
📦 SCENE 4: FINISHING & PACKAGING – FULLY AUTOMATED FROM A TO Z
Camera Vision AI System:
After stamping, products are gently picked by a robot and pass through a Camera Vision AI system for 100% appearance inspection. Qualified products are automatically placed into trays or pallets.
– 100% automated quality inspection
– Protects product surfaces from scratches
– Up to 80% reduction in packaging labor
🎯 THE BIG PICTURE – FROM "FIREFIGHTER" TO "ORCHESTRA CONDUCTOR"
Now, all parameters are displayed in real-time – from the performance of each machine and die status to power consumption. Management is no longer "firefighting" but has become the "conductor" of the entire production line.
PRESTEC SMART FORMING™ not only changes how you manufacture but also changes how you lead the factory – moving towards a data-driven smart manufacturing era.
Are you ready to transform
your factory?
Join PRESTEC to open the door to the Smart Factory 4.0 era – where all processes are automated, data is transparent, and profits grow sustainably.
Take your business on a comprehensive transformation journey with PRESTEC – the pioneering partner in automation and smart solutions for metal stamping factories in Vietnam.
