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PRESTEC TOTAL CARE MAINTENANCE

Table of Contents
    Table of Contents

      In metal stamping production, unexpected downtime, increasing errors, and defective products are “hidden costs” that reduce productivity and delivery reliability. PRESTEC TOTAL CARE is a comprehensive periodic maintenance package for stamping presses – focusing on JIS-based measurement & calibration, error correction, mechanical–electrical–hydraulic–pneumatic–lubrication maintenance, with improvement consulting and 24/7 priority support, helping you stabilize quality, reduce downtime, and extend die & press lifetime.

      Core Benefits

      When to implement TOTAL CARE?

      Scope of Work

      1. Measurement & Calibration (JIS Standard)
      • Measure parallelism, perpendicularity, total clearance; evaluate transmission, slide, bolster.
      • Inspect electrical, pneumatic, hydraulic, and lubrication systems; assess overall operating condition.
      • Provide inspection report with data, images, and technical recommendations.
      1. Error Correction & Alignment
      • Adjust machine based on measurement results, bringing it within recommended tolerance.
      • Check/compensate clearances, tighten critical accuracy points.
      1. Mechanical–Electrical–Hydraulic–Pneumatic–Lubrication Maintenance
      • Clean systems, replace filters, fix leaks; inspect oil, grease, and lubrication lines.
      • Check safety sensors, emergency stops; review protection systems.
      1. Improvement Consulting & Preventive Maintenance Planning
      • Recommend spare/replacement parts, propose quarterly/half-yearly/annual maintenance schedule.
      • Suggest operational improvements to reduce abnormal wear.
      1. 24/7 Priority Support
      • Dedicated contact channel; fast response during package validity.

      Implementation Process

      Recommended Frequency

      • Quarterly (every 3 months): high-volume continuous production lines.
      • Semi-annual (every 6 months): medium production, frequent die changes.
      • Annual: low-usage presses or single-shift operations.
        (Recommended to start with baseline measurement & calibration, then maintain suitable cycle.)

      Handover Documents

      • JIS inspection & calibration report: parameters, images, before–after charts.
      • Detailed maintenance & replacement checklist by item.
      • Improvement recommendations & maintenance schedule (quarter/half-year/annual).
      • Acceptance minutes and on-site operation/maintenance guidance (if needed).

      Comparison with Standard General Check Service

      FAQ

      • How is TOTAL CARE different from regular maintenance?
        → It integrates JIS inspection & calibration, error correction, full maintenance, detailed reporting, and 24/7 priority support.
      • How often should maintenance be done?
        → Depends on production intensity: 3–6–12 months. For continuous lines, every 3 months.
      • Will error correction be included?
        → Yes. Machines are aligned to recommended tolerance. (If parts are damaged and cannot be adjusted, PRESTEC will issue a repair quotation.)
      • Do customers receive detailed reports?
        → Yes, with data, photos, and before–after comparison charts.
      • Is emergency support included?
        → Yes, 24/7 priority response under SLA terms during package validity.