KOSMEK AB Series: Energy-Saving Air-Driven Hydraulic Pump | PRESTEC

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Description:

The KOSMEK AB Series Air-Driven Hydraulic Pump is an efficient and energy-saving solution for generating high hydraulic pressure. By using standard factory air pressure, the AB Pump (a reciprocating plunger type booster) can generate hydraulic pressure 10 to 90 times the inlet air pressure. With its compact design, the AB pump is ideal for pressure-retaining circuits. It boasts extremely low energy consumption as it automatically stops when hydraulic pressure balances with the set air pressure and only restarts when the pressure drops.

💨Air Hydraulic Pump – KOSMEK AB Series (Compact)

Brand: KOSMEK (Japan) | Compact Design, Energy Saving
Generates hydraulic pressure up to 43.5 MPa (435 bar) just from workshop compressed air.

📘Introduction to KOSMEK AB Series Air Hydraulic Pump

The KOSMEK AB Series air hydraulic pump is a reciprocating plunger type hydraulic booster pump specialized for pressure holding circuits. The biggest advantage of this pump series is its ability to generate high hydraulic pressure (from 10 to 90 times amplification) just by using standard factory compressed air, without needing an electric motor.

With its compact design, the AB Series is easy to install and ideal for applications such as hydraulic overload protectors (KOLP), clamping systems, etc. Notably, the pump offers outstanding energy savings: it automatically stops when the hydraulic pressure reaches equilibrium with the set air pressure, and only restarts when the hydraulic pressure drops.

Kosmek AB Pump Air Hydraulic Pump

KOSMEK AB Pump

✨Key Features

  • ✓Easily Generates High Pressure: Only requires 0.15 ~ 0.7 MPa compressed air to generate high hydraulic pressure, up to 43.5 MPa (depending on model).
  • ✓Energy Saving: Extremely low energy consumption. The pump automatically stops when the set pressure (equilibrium state) is reached and only operates when pressure compensation is needed, consuming no air while holding pressure.
  • ✓Safe (Explosion-Proof): Does not use an electric motor, ideal for environments requiring explosion protection.
  • ✓Compact Design: Saves installation space, ideal for integration into Hydraulic Units like KOLP.
  • ✓Diverse Model Range: 6 models (AB3000 to AB8000) with different pressure and flow ranges, meeting various application needs.
  • ✓Multiple Fluid Compatibility: Can be used with standard Hydraulic Oil, Water-Glycol based Oil, or Silicon Oil.

⚙️Operating Principle

The AB pump operates based on the principle of reciprocating plunger pressure intensification:

  1. Air Supply: Compressed air (PA Port) is supplied, pushing the air piston to move.
  2. Compression Stroke: The air piston pushes the hydraulic plunger with a smaller area, compressing the hydraulic oil and generating high pressure at the outlet (PH Port).
  3. Suction Stroke: The integrated air directional valve automatically reverses, the piston moves back, sucking oil from the tank into the compression chamber.
  4. Automatic Stop (Pressure Holding): The compression and suction process repeats (generating pressure pulses) until the output hydraulic pressure balances with the input air pressure (according to the intensification ratio). At this point, the pump automatically stops and holds the pressure without consuming additional air.

📋AB Series Specifications

Model Hydraulic Pressure Range (MPa) Air Consumption (Nm³/min) Noise Level (dB)
AB3000 2.4 ~ 4.3 0.4 82 - 85
AB4000 3.9 ~ 7.0
AB5000 6.0 ~ 11.0
AB6000 10.0 ~ 17.5
AB7000 15.5 ~ 27.0
AB8000 25.0 ~ 43.5

(Note: The hydraulic pressure range above is calculated based on an input air pressure of 0.3 ~ 0.5MPa. Refer to the performance chart for detailed discharge flow rates at each pressure level.)

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